Regenerative Forging Furnace

Forging Furnace
The Regenerative Forging Furnace is an advanced industrial heating solution designed for forging applications. By employing alternately operated regenerative chambers packed with high-temperature ceramics, it recuperates exhaust heat to preheat combustion air, achieving significant energy savings and precise thermal uniformity critical for forging processes.
  • Free combination on demand to meet various working conditions

 Features.

  • High Thermal Efficiency (70–85%)

    Dual ceramic regenerator beds cycle to minimize heat loss.

  • 30–50% Energy Savings

    Preheated combustion air reduces natural gas or coke oven gas consumption.

  • Low Emissions

    Equipped with low-NOx burners, compliant with global emission standards.

  • Precision Temperature Control

    Multi-zone heating with PLC/DCS ensures consistent temperature uniformity.

  • Flexible Configurations

    Available in shuttle car, continuous, or stationary designs, supporting various fuels.

  • Easy Maintenance

    Quick soot removal, strong ceramic media durability, and minimal downtime for upkeep

Tech Specs

Specification Details
Temperature Range 900°C – 1400°C
Throughput 1 – 50+ tons/hour
Regenerator Material Honeycomb ceramic bricks/balls
Furnace Master Type Shuttle-car, Continuous, Fixed-bed
Control System PLC or DCS Automated Control
Thermal Efficiency ≥ 70%, up to 85%
Temperature Deviation ± 10℃

Applications.

  • Forging Preheat

    Ideal for preheating bars, billets, and ingots before forging, ensuring adequate deformation properties.

  • Continuous Forging Lines

    Perfect for high-volume production of gear blanks, shafts, and precision components.

  • Steel Heater/Buffer Applications

    Used in heat treatment zones or thermal buffering stages in steel plants.

  • Fuel Flexibility

    Operates on natural gas or industrial by-product gases (coke oven gas).

  • Retrofit Projects

    Upgrades legacy forging furnaces by adding regenerative heat recovery systems.

Services & Support.

  • Tailored Design & Optimization

    Engineering design, combustion system configuration, and control strategy to match client needs.

  • Installation & Commissioning

    On-site setup, calibration, and staff training.

  • Maintenance & Support

    Scheduled inspections, spare part supply, remote troubleshooting.

  • Energy Audits

    Running performance analysis to quantify fuel savings and ROI.

  • Compliance Certifications

    ISO, CE, and environmental compliance to serve global markets.

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